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Aircraft Pressurisation Systems

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Article Information
Category: Flight Technical Flight Technical
Content source: SKYbrary About SKYbrary
Content control: SKYbrary About SKYbrary

Definition

A system which ensures the comfort and safety of crew and passengers by controlling the cabin pressure and the exchange of air from the inside of the aircraft to the outside.

Discussion

Aircraft engines become more efficient with increase in altitude, burning less fuel for a given airspeed. In addition, by flying above weather and associated turbulence, the flight is smoother and the aircraft less fatigued. Crews will therefore normally fly as close to the aircraft’s Cruise Ceiling as they can depending on flight rules and any other constraints such as the aircraft oxygen system. In order to be able to fly at high attitudes, the aircraft needs to be pressurised so that the crew and passengers can breathe without the need for supplemental oxygen.

The cabin and cargo holds (or baggage compartments) on most aircraft are contained within a sealed unit which is capable of containing air under pressure higher than the Ambient Pressure outside of the aircraft. Bleed Air from the turbine engines is used to pressurise the cabin and air is released from the cabin by an Outflow Valve. By using a cabin pressure regulator, to manage the flow of air through the outflow valve, the pressure within the aircraft can be increased or decreased as required, either to maintain a set Differential Pressure or a set Cabin Altitude.

In practice, as an aircraft climbs, for the comfort of the passengers, the pressurisation system will gradually increase the cabin altitude and the differential pressure at the same time. If the aircraft continues to climb once the maximum differential pressure is reached, the differential pressure will be maintained while the cabin altitude climbs. The maximum cruise altitude will be limited by the need to keep the cabin altitude at or below 8,000 ft.

A safety valve:

  • acts as a relief valve, releasing air from the cabin to prevent the cabin pressure from exceeding the maximum differential pressure,
  • acts a vacuum relief valve, allowing air into the cabin when the ambient pressure exceeds the cabin pressure, and
  • acts as a dump valve, allowing the crew to dump cabin air manually.

A Cabin Altimeter, Differential Pressure Gauge, and Cabin Rate of Climb gauge help the crew to monitor the aircraft pressurisation.

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Accident & Incidents

Events held on the SKYbrary A&I database which include reference to the air conditioning system include:

  • B741, en-route, Gunma Japan 1985 (On August 12, 1985 a Boeing 747 SR-100 operated by Japan Air Lines experienced a loss of control attributed to loss of the vertical stabiliser. After the declaration of the emergency, the aircraft continued its flight for 30 minutes and subsequently impacted terrain in a mountainous area in Gunma Prefecture, Japan.)
  • B735, en-route, SE of Kushimoto Wakayama Japan, 2006 (On 5 July 2006, during daytime, a Boeing 737-500, operated by Air Nippon Co., Ltd. took off from Fukuoka Airport as All Nippon Airways scheduled flight 2142. At about 08:10, while flying at 37,000 ft approximately 60 nm southeast of Kushimoto VORTAC, a cabin depressurization warning was displayed and the oxygen masks in the cabin were automatically deployed. The aircraft made an emergency descent and, at 09:09, landed on Chubu International Airport.)
  • B744, en-route, South China Sea, 2008 (On 25 July 2008, a Boeing 747 suffered a rapid depressurisation of the cabin following the sudden failure of an oxygen cylinder, which had ruptured the aircraft's pressure hull. The incident occurred 475 km north-west of Manila, Philippines.)
  • A320, en-route, north of Öland Sweden, 2011 (On 5 March 2011, a Finnair Airbus A320 was westbound in the cruise in southern Swedish airspace after despatch with Engine 1 bleed air system inoperative when the Engine 2 bleed air system failed and an emergency descent was necessary. The Investigation found that the Engine 2 system had shut down due to overheating and that access to proactive and reactive procedures related to operations with only a single bleed air system available were deficient. The crew failure to make use of APU air to help sustain cabin pressurisation during flight completion was noted.)
  • B737 en-route, Glen Innes NSW Australia, 2007 (On 17 November 2007 a Boeing 737-700 made an emergency descent after the air conditioning and pressurisation system failed in the climb out of Coolangatta at FL318 due to loss of all bleed air. A diversion to Brisbane followed. The Investigation found that the first bleed supply had failed at low speed on take off but that continued take off had been continued contrary to SOP. It was also found that the actions taken by the crew in response to the fault after completing the take off had also been also contrary to those prescribed.)

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